Large-scale dust explosions in vessel-pipe systems. (April 2023)

• Record Type: Journal Article
• Authors: Boeck, Lorenz R.; Bauwens, C. Regis L.; Dorofeev, Sergey B.
• Is Part Of: Journal of loss prevention in the process industries. Volume 82(2023)
• Publication Date: 2023-04
• Subjects: Dust explosions -- Explosion isolation -- Large-scale experiments -- Vessel-pipe systems; Chemical industries -- Safety measures -- Periodicals; 660.2804
• DOI: 10.1016/j.jlp.2023.104980
• Languages: English
• ISSNs: 0950-4230

Abstract

Abstract: This study investigates dust explosions in vessel-pipe systems to develop a better understanding of dust flame propagation between interconnected vessels and implications for the proper application of explosion isolation systems. Cornstarch dust explosions were conducted in a large-scale setup consisting of a vented 8-m 3 vessel and an attached pipe with a diameter of 0.4 m and a length of 9.8 m. The ignition location and effective dust reactivity were varied between experiments. The experimental results are compared against previous experiments with initially quiescent propane-air mixtures, demonstrating a significantly higher reactivity of the dust explosions due to elevated initial turbulence, leading to higher peak pressures and faster flame propagation. In addition, a physics-based model developed previously to predict gas explosion dynamics in vessel-pipe systems was extended for dust combustion. The model successfully predicts the pressure transients and flame progress recorded in the experiments and captures the effects of ignition location and effective dust reactivity. Highlights: Dust explosions in vessel-pipe systems were studied experimentally and simulated using a physics-based model. Model captures pressure transients and flame progress accurately for different ignition locations and dust reactivities. Experiments and simulations support the development of explosion isolation certification methods and engineering guidance.