A systematic review of additive manufacturing-based remanufacturing techniques for component repair and restoration. (3rd March 2023)

• Record Type: Journal Article
• Authors: Kanishka, Kumar; Acherjee, Bappa
• Is Part Of: Journal of manufacturing processes. Volume 89(2023)
• Page Start: 220
• Page End: 283
• Publication Date: 2023-03-03
• Subjects: 2D Two Dimensional -- 3D Three Dimensional -- ABS Acrylonitrile Butadiene Styrene -- AFSD Additive Friction Stir Deposition -- AI Artificial Intelligence -- AISI American Iron and Steel Institute -- AM Additive Manufacturing -- ASTM American Society for Testing and Materials -- AWDED/DED-arc Arc Wire Direct Energy Deposition -- AWFORS Advanced Welding Technologies for Repair and Salvage of high-valued engine components on nickel and titanium-based alloys -- AWS American Welding Society -- BJT Binder Jetting -- CAD Computer-Aided Design -- CMM Coordinate Measuring Machine -- CMT Cold Metal Transfer -- CNC Computer Numerical Control -- CP-Al Commercially Pure Aluminium -- CSAM Cold Spray Additive Manufacturing -- CT Computed Tomography -- DED Direct Energy Deposition -- DfR Design for Remanufacturing -- DfX Design for X -- DMD Direct Metal Deposition -- DMLS Direct Metal Laser Sintering -- EBAM Electron Beam Additive Manufacturing -- EBDED/DED-EB Electron Beam Direct Energy Deposition -- EBF3 Electron Beam Freeform Fabrication -- EBPBF/PBF-EB Electron Beam Powder-Bed Fusion -- EBM Electron Beam Melting -- EHLA Extrem Hochgeschwindigkeits LaserAuftragschweissen (Extreme high-speed laser material deposition) -- ETRIZ Extended TRIZ -- EU European Union -- FDM Fused Deposition Modeling -- FFF Fused Filament Fabrication -- FGM Functionally Graded Material -- FMEA Failure Mode Effect Analysis -- GMAW Gas Metal Arc Welding -- GTAW Gas Tungsten Arc Welding -- HAZ Heat-Affected Zones -- HP-Al high Purity Aluminium -- HSLA High-Strength Low-Alloy -- HSM High-Speed Machining -- I4.0 Industry 4.0 -- ICP Iterative Closest Point -- InterSAC Intersection SAmple Consensus -- IMAC In-situ Monitoring and Adaptive Control -- KE Kansei Engineering -- LC Laser Cladding -- LDD Laser Direct Deposition -- LDED/DED-LB Laser Direct Energy Deposition -- LENS Laser-Engineered Net Shaping -- LMD Laser Metal Deposition -- MEX Material Extrusion -- MIG Metal Inert Gas -- MJT Material Jetting -- MRO Maintenance, Repair, And Overhaul -- MSS Martensitic Stainless Steel -- NASA National Aeronautics and Space Administration, USA -- NC Numerical Control -- PAW Plasma Arc Welding -- PBF Powder Bed Fusion -- PETG Polyethylene Terephthalate Glycol -- PLA Polylactic Acid -- PTAW Plasma-Transferred Arc Welding -- μPTA Micro-Plasma Transferred Arc -- QFD Quality Function Deployment -- RANSAC RANdom SAmple Consensus -- RE Reverse Engineering -- RECLAIM REmanufacture of high-value products using a Combined LAser cladding, Inspection, and Machining system -- SDM Squared Distance Minimization -- SHL Sheet Lamination -- SLE Scanning Laser Epitaxy -- SLM Selective Laser Melting -- SLS Selective Laser Sintering -- SMAW Shielded Metal Arc Welding -- SME Small and Medium-sized Enterprises -- STEP Standard for The Exchange of Product -- STL Standard Triangle Language -- TIG Tungsten Inert gas -- ToC Theory of Constraints -- TRIZ Teoriya Resheniya Izobretatelskikh Zadatch (Theory of inventive problem solving) -- UHSLC Ultra-High-Speed Laser Cladding -- UK United Kingdom -- USA United States of America -- VPP Vat Polymerization -- WAAM Wire Arc Additive Manufacturing -- WEEE Waste Electrical and Electronic Equipment -- WLAM Wire-Laser Additive Manufacturing -- WRCloud WEEE Remanufacturing Cloud; Additive manufacturing -- Remanufacturing -- Repair -- Restoration -- Direct energy deposition -- Circular economy; Production management -- Data processing -- Periodicals; Manufacturing processes -- Periodicals; Procestechnologie; Productietechniek; Production -- Gestion -- Informatique -- Périodiques; Fabrication -- Périodiques; Manufacturing processes; Production management -- Data processing; Periodicals; 670.5
• DOI: 10.1016/j.jmapro.2023.01.034
• Languages: English
• ISSNs: 1526-6125

Abstract

Abstract: Remanufacturing, the process of transforming end-of-life and end-of-use components into reusable ones, is gaining prominence as one of the essential elements for achieving resource-efficient industrial sectors and a circular economy. Additive manufacturing (AM) has emerged as an enabling technology for the automated repair and restoration of worn-out products, especially for high-value parts, to as-new conditions for the following life cycle. This paper offers a comprehensive analysis of the foundational principles and prospective applications of additive manufacturing technology for product restoration and repair. The primary goal of this review is to consolidate the discrete information to present a comprehensive picture of the worldwide scenario for the advancement and use of AM-based repair and restoration in remanufacturing applications. Although the focus of this review is primarily on the state-of-the-art in additive remanufacturing — principles, strategies, qualities, practices, and applications, it also includes reverse engineering applications in additive remanufacturing and decision support frameworks for additive remanufacturing. The conclusion of the review and the prospects for further research work are eventually addressed. Highlights: A systematic review of component remanufacturing using additive manufacturing Development and deployment of AM-based repair and restoration in remanufacturing applications State-of-the-art in additive remanufacturing principles, strategies, qualities, practices, and applications Decision support frameworks and reverse engineering in additive remanufacturing