A convex two-dimensional variable selection method for the root-cause diagnostics of product defects. (January 2023)

• Record Type: Journal Article
• Authors: Zhou, Chengyu; Fang, Xiaolei
• Is Part Of: Reliability engineering & system safety. Volume 229(2023)
• Publication Date: 2023-01
• Subjects: Fault/defect diagnostics -- Quality control -- Penalized matrix regression -- Group lasso -- Sparsity -- Generalized linear model; Reliability (Engineering) -- Periodicals; System safety -- Periodicals; Industrial safety -- Periodicals; Fiabilité -- Périodiques; Sécurité des systèmes -- Périodiques; Sécurité du travail -- Périodiques; 620.00452
• DOI: 10.1016/j.ress.2022.108827
• Languages: English
• ISSNs: 0951-8320

Abstract

Abstract: Many multistage manufacturing processes consist of multiple identical stages. The root cause diagnostic of the product quality defects of these processes often involves the simultaneous identification of crucial stages and process variables that are related to product anomalies. In the literature, this is typically achieved by using penalized matrix regression that regresses the index of product defect against a matrix whose rows and columns respectively represent the stages and process variables. However, most existing models have some limitations that compromise their applicability and/or performance. For example, some models have an assumption on the rank of the coefficient, which often cannot be satisfied; some others formulate a nonconvex optimization criterion that easily results in a local optimum. Also, most models only provide diagnostics results with group-wise (i.e., stage- and variable-wise) sparsity. To address these challenges, this article proposes a novel convex two-dimensional variable selection method that can inspire both group-wise and element-wise sparsity. This is accomplished by proposing a new generalized matrix regression model and simultaneously penalizing the rows, columns, and elements of the regression coefficient matrix using an ℓ 2, ℓ 2, and ℓ 1 norm, respectively. Simulated and real-world data are used to validate the effectiveness of the proposed method. Highlights: Many multistage manufacturing processes consist of multiple identical stages. Simultaneous identification of crucial stages and process variables are necessary. This article proposes a novel two-dimensional variable selection method. The method is convex and can inspire both group-wise and element-wise sparsity.