Reproducible low-cost flexible quadruple-tank process experimental setup for control educators, practitioners, and researchers. (October 2022)

• Record Type: Journal Article
• Authors: Pedroso, Leonardo; Batista, Pedro
• Is Part Of: Journal of process control. Volume 118(2022)
• Page Start: 82
• Page End: 94
• Publication Date: 2022-10
• Subjects: Experimental setup -- Quadruple-tank process -- Industrial process -- Control laboratory -- Control education; Process control -- Periodicals; Fabrication -- Contrôle -- Périodiques; Process control; Periodicals; Electronic journals; 660.281
• DOI: 10.1016/j.jprocont.2022.08.010
• Languages: English
• ISSNs: 0959-1524

Abstract

Abstract: The major hurdle in accessing laboratory experimentation is the cost of acquiring experimental scientific equipment, which is unbearable for many institutions. This paper aims to provide the community of control educators, practitioners, and researchers with an open-source low-cost experimental setup and dedicated interface, which is flexible and very easily reproducible. The proposed apparatus is a setup of four interconnected tanks. The setup is representative of real-life industrial processes and it can be adjusted to allow for several configurations for flexibility. A user-friendly dedicated MATLAB/Simulink interface with a personal computer is developed. It supports a seamless shift between a numeric simulation of the quadruple-tank process dynamics and the interface with the physical experimental plant. The CAD models, technical drawings, wiring schematics, PCB design, interface, assembly tutorials, and several examples are provided in an open-source repository. The parts are inexpensive, readily obtained, and fast to assemble. Each setup costs under 650€ and takes roughly 4 h to assemble. In this paper, several application examples are presented, not only for educational purposes, but also for the validation of a state-of-the-art decentralized control method. Highlights: The setup is representative of real-life industrial processes and very flexible. Open-source CAD, technical drawings, wiring schematics, and software are available. A user-friendly dedicated MATLAB/Simulink interface is developed. The interface allows a seamless shift between simulation and experimental modes. The setup is easily reproducible, costs under 650€, and takes 4 h to assemble.