Data-driven soft sensors of papermaking process and its application to cleaner production with multi-objective optimization. (20th October 2022)

• Record Type: Journal Article
• Authors: He, Zhenglei; Qian, Jiwei; Li, Jigeng; Hong, Mengna; Man, Yi
• Is Part Of: Journal of cleaner production. Volume 372(2022)
• Publication Date: 2022-10-20
• Subjects: Soft sensor -- Data-driven -- Papermaking -- Process -- Cleaner production -- Multi-objective optimization; Factory and trade waste -- Management -- Periodicals; Manufactures -- Environmental aspects -- Periodicals; Déchets industriels -- Gestion -- Périodiques; Usines -- Aspect de l'environnement -- Périodiques; 628.5
• DOI: 10.1016/j.jclepro.2022.133803
• Languages: English
• ISSNs: 0959-6526

Abstract

Abstract: Papermaking industry can hardly monitor the dynamic of certain variables in the process when the test can only be conducted offline or destroy samples. Soft sensor is a predictive model that maps the measurable variables to the unknown measurements. In order to address the caused uncertainty, promote the papermaking process, a couple of soft sensors are developed with the industrial data by means of random forest (RF), gradient boosting regression (GBR), ridge regression and K-nearest neighbor (KNN) to monitor folding endurance, bursting strength, smoothness, and transverse ring compressive strength. The optimal models hold accuracy ≥0.839 (R-square) in general, and are applied to the multi-objective of cleaner papermaking production with regard to cost, energy consumption, and greenhouse gas (GHG) emission. The optimized results show that, when process is qualified with soft sensors' support, the possible reduction of cost, energy consumption and GHG emission could be up to 17.3% in total.