4D printing of shape memory polymer composites: A review on fabrication techniques, applications, and future perspectives. (September 2022)

• Record Type: Journal Article
• Authors: Khalid, Muhammad Yasir; Arif, Zia Ullah; Noroozi, Reza; Zolfagharian, Ali; Bodaghi, Mahdi
• Is Part Of: Journal of manufacturing processes. Volume 81(2022)
• Page Start: 759
• Page End: 797
• Publication Date: 2022-09
• Subjects: 3D printing -- 4D printing -- Shape memory polymers -- Polymer composites -- Stimuli-responsive polymers; 2D two-dimensional -- 3D three-dimensional -- 4D four-dimensional -- 3DP 3D printing -- 4DP 4D printing -- 4DPC 4D printing of composites -- β-CD β-cyclodextrin -- AA acrylic acid -- ABS acrylonitrile butadiene styrene -- AM additive manufacturing -- AFP automated fiber placement -- AESO acrylated epoxidized soybean oil -- Ag-NWs silver nanowires -- BA butyl acrylate -- BP black phosphorus -- BPA bisphenol A ethoxylate dimethacrylate -- CAD computer-aided design -- CB carbon black -- CCF continuous carbon fiber -- CF carbon fiber -- CFF continuous flax fiber -- CMC carboxymethyl cellulose -- CNF carbon nanofiber -- CNT carbon nanotube -- COVID-19 Coronavirus Disease 2019 -- EA ethyl acetate -- EC ethyl cellulose -- ECG electrocardiogram -- EPOX 3, 4-epoxycyclohexanecarboxylate -- ESBO epoxidized soybean oil -- DED direct energy deposition -- DGEBA bisphenol A diglycidyl ether -- DIW direct ink writing -- DLP digital light processing -- DLW direct laser writing -- DMAEMA 2-(dimethylamino)ethyl Methacrylate -- DMD digital micromirror device -- FFF fused filament fabrication -- FDM fused deposition modeling -- GF glass fiber -- GnPs graphene nanoplatelets -- HEA 2-hydroxyethyl acrylate -- HBCs hygromorph biocomposites -- HUVECs human umbilical vein endothelial cells -- IJP inkjet printing -- IPA isopropyl alcohol -- IPN interpenetrated polymer network -- ITOP Integrated tissue–organ printer -- MA methacrylic anhydride -- MWCNT multi-walled carbon nanotube -- MJ material jetting -- MSC mesenchymal stem cell -- NF natural fiber -- NIR near infrared -- NPs nanoparticles -- PA polyamide -- PBS polybutylene succinate -- PC polycarbonate -- PE polyethylene -- PEMA poly(ethylene-co-methacrylic acid) -- PEN polyethylene naphthalate -- PET polyethene terephthalate -- PCL polycaprolactone -- PCLMA polycaprolactone methacrylate -- PDMS polydimethylsiloxane -- PEG polyethylene glycols -- PEGDA poly(ethylene glycol) diacrylate -- PEGDMA poly (ethylene glycol) dimethacrylate -- PEDOT poly(3, 4 ethylenedioxythiophene) -- PEEK polyetheretherketone -- PLA polylactic acid -- PLA-TMC poly(lactic acid-co-trimethylene carbonate) -- PLMC poly (D, l-lactide-co-trimethylene carbonate) -- PNIPAM poly(N-isopropylacrylamide) -- PNVCL poly(N-Vinylcaprolactam) -- PP polypropolene -- PPSF polyphenylsulfone -- PSS polystyrene sulfonate -- PTFE polytetrafluoroethylene -- PTMC poly (trimethylene carbonate) -- PU polyurethane -- PUA polyurethane acrylate -- PUDA polyurethane diels−alder bond -- PVC polyvinyl chloride -- PμSL micro-stereolithography -- SA sodium alginate -- SCMs shape-changing materials -- SCO spin-crossover -- SEM scanning electron microscope -- SLA stereolithography -- SLM selective laser melting -- SLS selective laser sintering -- SMA shape-memory alloy -- SMCr shape-memory ceramic -- SME shape-memory effect -- SMG shape-memory gel -- SMH shape-memory hybrid -- SMP shape-memory polymer -- SMPC shape-memory polymer composite -- SMM shape-memory materials -- SPS strain perception strengthening -- SRM stimuli-responsive material -- RGO reduced graphene oxide -- TCP tricalcium phosphate -- TEGDMA triethylene glycol dimethacrylate -- Tg glass transition temperature -- THFM tetrahydrofurfuryl methacrylate -- TPE thermoplastic elastomer -- TPP two-photon polymerization -- TPO diphenyl (2, 4, 6-trimethyl benzoyl) phosphine oxide -- TPU thermoplastic polyurethane -- UV ultraviolet -- VP vat photopolymerization -- WF wood fiber; Production management -- Data processing -- Periodicals; Manufacturing processes -- Periodicals; Procestechnologie; Productietechniek; Production -- Gestion -- Informatique -- Périodiques; Fabrication -- Périodiques; Manufacturing processes; Production management -- Data processing; Periodicals; 670.5
• DOI: 10.1016/j.jmapro.2022.07.035
• Languages: English
• ISSNs: 1526-6125

Abstract

Abstract: In recent years, there has been rising interest in additively manufactured shape memory polymers (SMPs) and their multi-functional composites. Four-dimensional (4D) printing is an intriguing additive manufacturing field, which uses time-responsive programmable materials. Stimuli-responsive polymers present an ability to retain their original shapes from a programmed temporary shape upon exposure to different external stimuli including heat, light, electricity, humidity, or magnetism. In recent years, rapid technological developments have been made in the field of smart and multi-functional materials by integrating 4D printing (4DP) and shape memory polymer composites (SMPCs). 4DP of SMPCs helps in exploring the myriad engineering applications including automotive, soft robotics, food, smart textiles, biomedical devices, mechatronics, and wearable electronics. Herein, this review article presents important 4DP technologies in conjunction with the underlying functionalities of stimuli-responsive polymer composites. This review also elucidates the future opportunities of 4D-printed SMPCs in terms of preprogramming knowledge, multi-way SMPCs, multi-material printing, sustainability, and potential applications. Finally, based on the characteristics of the SMPCs employed for each technology illustrative examples of the principal applications are provided. It is anticipated that the insightful exploration of this novel field could support future advancements as well as spur innovations in the 4DP field. Graphical abstract: Unlabelled Image