Additive manufacturing of polymer-derived ceramics: Materials, technologies, properties and potential applications. (July 2022)

• Record Type: Journal Article
• Authors: Chaudhary, Raghvendra Pratap; Parameswaran, Chithra; Idrees, Muhammad; Rasaki, Abolaji Sefiu; Liu, Changyong; Chen, Zhangwei; Colombo, Paolo
• Is Part Of: Progress in materials science. Volume 128(2022)
• Publication Date: 2022-07
• Subjects: Preceramic polymers -- Polymer-derived ceramics -- Polynary ceramics -- Additive manufacturing -- Complex-shaped structures; 2D Two dimension or two dimensional -- 3D Three dimension or three dimensional -- AHPCS Allyhydridopolycarbosilane -- AM Additive manufacturing -- BDEBP Bis(diethylamino) benzophenone -- BJ3DP Binder jet 3D printing -- CAD Computer-aided design -- CLIP Continuous liquid interface production -- CMC Ceramic matrix composite -- CNT Carbon nanotube -- CNW Carbon nanowall -- CVD Chemical vapor deposition -- DC Direct current -- DED Directed energy deposition -- DIW Direct ink writing -- DLP Digital light processing -- DOD Drop-on-demand -- EAB Effective absorption bandwidth -- EM Electromagnetic -- EMW Electromagnetic wave -- EVA Ethylene vinyl acetate -- FDM Fused deposition modeling -- FTIR Fourier transform infrared spectroscopy -- GHz Giga hertz -- GNS Graphene nanosheet -- HARP High-area rapid printing -- IJP Inkjet printing -- IR Infrared -- LED Light emitting diode -- LOM Laminated object manufacturing -- MAPTMS Methacryloxypropyltrimethoxysilane -- MEMS Microelectromechanical systems -- MWCNT Multi-walled carbon nanotube -- NMR Nuclear magnetic resonance -- PCP Preceramic polymer -- PDC Polymer-derived ceramic -- PDMPS Polydimethyl-methylphenylsilane -- PDMS Poly(dimethylsiloxane) -- PDS Polydimethylsilane -- PI Photoinitiator -- PIP Polymer infiltration and pyrolysis -- PLA Polylactic acid -- POCS Periodic open cellular structure -- RC Reflection coefficient -- rGO Reduced graphene oxide -- SL Stereolithography -- SLC Selective laser curing -- SLS Selective laser sintering -- SPPW Self-propagating photopolymer waveguide -- TCP Tricalcium phosphate -- TGA Thermogravimetric analysis -- THF Tetrahydrofuran -- TMPTA Trimethylolpropane triacrylate -- TMSPM (Trimethoxysilyl)propyl methacrylate -- TPA Two-photon absorption -- TPP Two-photon polymerization -- UV Ultraviolet; Materials science -- Periodicals; Science des matériaux -- Périodiques; 620.1105
• DOI: 10.1016/j.pmatsci.2022.100969
• Languages: English
• ISSNs: 0079-6425

Abstract

Abstract: Artificially structured ceramic components with extraordinary properties are of immense demand in various industries. Additive manufacturing (AM) or 3D printing technologies are promising for the fabrication of ceramic components. However, printing of ceramics directly from their raw powders is a daunting task and requires multistep processing. Preceramic polymers (PCPs) offer an attractive pathway towards AM of preceramic structures featuring heterogeneous architectures and their direct conversion to polymer-derived ceramics (PDCs) – the corresponding ceramics. This review reports a detailed summary of recent research progress on the additive manufacturing of PCPs and the corresponding PDCs manufactured for different applications. The approaches towards the synthesis of various PCPs are discussed along with easily tunable chemical formulations that can be employed in AM processes. Further, the review discusses conventional PDC technology as well as AM technologies that can be employed with PCPs and the associated superiorities and drawbacks in comparison to powder-based ceramic 3D printing. Complex-shaped PDC structures and their properties and potential applications are also discussed. Overall, this review illustrates the AM capabilities of PCPs for cost-effective fabrication of advanced ceramics with high resolution, superior performance, lower environmental impact and new functionalities.