Multivariate batch to batch optimisation of fermentation processes to improve productivity. (December 2021)

• Record Type: Journal Article
• Authors: Barton, Maxwell; Duran-Villalobos, Carlos A.; Lennox, Barry
• Is Part Of: Journal of process control. Volume 108(2021)
• Page Start: 148
• Page End: 156
• Publication Date: 2021-12
• Subjects: Data-driven modelling -- Batch productivity -- Optimisation; Process control -- Periodicals; Fabrication -- Contrôle -- Périodiques; Process control; Periodicals; Electronic journals; 660.281
• DOI: 10.1016/j.jprocont.2021.11.007
• Languages: English
• ISSNs: 0959-1524

Abstract

Abstract: Increasing the productivity of batch processes presents a complex challenge, with difficulties resulting from, amongst other things, the time-varying and non-linear characteristics that such processes exhibit. This paper presents an innovative optimisation technique which utilises a data-driven Gaussian process regression model, built on time-varying and non-linear historical process data, to iteratively increase batch productivity from one cycle to the next. Specifically, productivity is increased by making appropriate adjustments to batch cycle time and the trajectory of a manipulated variable. The capabilities of the proposed method are demonstrated using two benchmark fermentation simulations, Penicillin production (Pensim) and Saccharomyces Cerevisiae, where it is shown to achieve increases in productivity of between 60% and 97% compared with what was achieved using 'golden batch' conditions. Highlights: GPR outperforms PLS in process modelling extrapolation. Data driven models used to optimise productivity of batch process. Performance of iterative optimisation dependent on tuning factor.