A 20 K cryogen-free leak detection system for cryogenic valves by using a GM cryocooler. (July 2021) - Lyu, Bingkun
Highlights: The system can quantitatively detect internal and external leakage within a wide range of operating temperatures (20–300 K). This system using the GM cryocooler instead of cryogen is a benefit for its low operating cost, simple structure, and safe handling. Five sample valves can be cooled simultaneously and tested in sequence to improve efficiency. The helium mass spectrometry leak detector was used for its sensitive response and high precision. The external leakage of the sample valves was detected at LH2 temperature for the first time. Abstract: Sealing performance under cryogenic temperatures should be a consideration in the development of a cryogenic valve for use in cryogenic engineering. In the present work, a cryogen-free leak detection system at 20 K to conduct leakage testing of cryogenic valves was developed. The experimental system was composed of a cooling system, a leak detection system, and a PLC (Programmable Logic Controller) system. Compared with the traditional cryogenic leak detection systems, this system using the GM cryocooler instead of cryogen is beneficial for the application for its low operating cost, simple structure, and safe handling. Five valves can be installed simultaneously and tested in sequence. The helium mass spectrometer leak detector is used for its sensitive response and high precision. The reliability of this system was verified by testing the leak rate of the system itself. Three high-pressure cryogenic solenoid valves were tested using helium gas under the pressure varied from approximately 2.5 bar to 80 bar and at both room temperature (300 K) and liquid hydrogen temperature (20 K). The tested valves can be cooled from room temperature to 18 K within 6 h. The test results of the internal leakage rate and the external leakage rate of the samples were discussed. This system will aid in the inspection of many critical cryogenic components such as liquid oxygen and liquid hydrogen valve assemblies for which leakage may lead to serious consequences.