A combination method of the theory and experiment in determination of cutting force coefficients in ball-end mill processes. Issue 4 (23rd June 2015)

• Record Type: Journal Article
• Authors: Kao, Yung-Chou; Nguyen, Nhu-Tung; Chen, Mau-Sheng; Huang, Shyh-Chour
• Is Part Of: Journal of computational design and engineering. Volume 2:Issue 4(2015)
• Page Start: 233
• Page End: 247
• Publication Date: 2015-06-23
• Subjects: Ball-end mill -- Cutting force coefficients -- Cutting force simulation; Engineering -- Data processing -- Periodicals; Computer-aided design -- Periodicals; Computer-aided design; Engineering -- Data processing; Electronic journals; Electronic journals; Periodicals; 620.0042
• DOI: 10.1016/j.jcde.2015.06.005
• Languages: English
• ISSNs: 2288-4300

Abstract

Abstract: In this paper, the cutting force calculation of ball-end mill processing was modeled mathematically. All derivations of cutting forces were directly based on the tangential, radial, and axial cutting force components. In the developed mathematical model of cutting forces, the relationship of average cutting force and the feed per flute was characterized as a linear function. The cutting force coefficient model was formulated by a function of average cutting force and other parameters such as cutter geometry, cutting conditions, and so on. An experimental method was proposed based on the stable milling condition to estimate the cutting force coefficients for ball-end mill. This method could be applied for each pair of tool and workpiece. The developed cutting force model has been successfully verified experimentally with very promising results.