A novel method for maintenance record clustering and its application to a case study of maintenance optimization. (November 2020)

• Record Type: Journal Article
• Authors: Yang, Zhe; Baraldi, Piero; Zio, Enrico
• Is Part Of: Reliability engineering & system safety. Volume 203(2020)
• Publication Date: 2020-11
• Subjects: Maintenance record -- Text clustering -- Convolutional neural network -- Stochastic multi-state model -- Maintenance optimization -- Mining -- Excavator bucket; Reliability (Engineering) -- Periodicals; System safety -- Periodicals; Industrial safety -- Periodicals; Fiabilité -- Périodiques; Sécurité des systèmes -- Périodiques; Sécurité du travail -- Périodiques; 620.00452
• DOI: 10.1016/j.ress.2020.107103
• Languages: English
• ISSNs: 0951-8320

Abstract

Highlights: Integration of text clustering and multi-state modeling for maintenance optimization. The CNN-based method is used to cluster maintenance textual records. The multi-state degradation model is established using the clusters of records. The method is shown able to improve maintenance when textual records are available. Abstract: Maintenance records contain information about equipment degradation, which is typically not used as "data" for maintenance modeling and optimization given the difficulty of analyzing text to extract relevant and usable information. In this work, we present a method for using such textual information by: 1) the identification of equipment degradation states through clustering the maintenance records using a Convolutional Neural Network (CNN) and 2) the development of a stochastic multi-state degradation model based on the information therein. The method is applied to a database of maintenance records collected from excavator buckets used for mining. The results show that the proposed CNN-based clustering method identifies homogeneous clusters of maintenance records representing different equipment degradation states and that the proposed stochastic multi-state degradation model based on this information can be used for improving maintenance.