Cost-effective and highly efficient surface heating elements using high thermal conductive carbon fibers. (October 2020)

• Record Type: Journal Article
• Authors: Lee, Sora; Jang, Dawon; Chung, Yong Sik; Lee, Sungho
• Is Part Of: Composites. Volume 137(2020)
• Publication Date: 2020-10
• Subjects: Carbon fiber -- Thermal properties -- Electrical properties -- Surface heating elements paper; Composite materials -- Periodicals; Manufacturing processes -- Periodicals; Composite materials; Manufacturing processes; Periodicals; 620.11805
• DOI: 10.1016/j.compositesa.2020.105992
• Languages: English
• ISSNs: 1359-835X

Abstract

Graphical abstract: Highlights: Surface heating papers were fabricated using heat-treated PAN-based CFs. Thermal conductivities of CFs were enhanced to 153.8 W/mK by heating up to 2700 ℃. CFPs demonstrated an excellent electrical heating temperature of 105.5 ℃ at 7 V. CFPs can be used as lightweight heating elements in various industries. Abstract: Carbon fiber (CFs)-based surface heating papers (CFPs) have received considerable attention due to their excellent electrical and thermal conductivities in heating elements. We describe the fabrication of CFPs by wet-laid process using heat-treated polyacrylonitrile-based CFs and a dispersing agent comprising methylcellulose with high hydroxyl groups and anionic poly (acrylic acid). The electrical and thermal conductivities of chopped CFs were enhanced to 1314.9 S/cm and 153.8 W/mK, respectively, by thermal treatment at 2700 °C. In heating performance testing, CFP-2700 demonstrated an excellent electrical heating temperature of 105.5 °C along with a high heat output of 3788 W/m 2 at 7 V. In addition, the CFPs were more efficient compared to commercially available one-dimensional Ni-Cr wire heating elements. We believe that CFPs can be used as lightweight heating elements in various industries.