Flexible Micropillar Array for Pressure Sensing in High Density Using Image Sensor. Issue 12 (1st April 2020)

• Record Type: Journal Article
• Authors: Cao, Zimei; He, Kaiyang; Xiong, Wei; Chen, Yan; Qiu, Xianbo; Yu, Duli; Guo, Xiao‐Liang
• Is Part Of: Advanced materials interfaces. Volume 7:Issue 12(2020)
• Page Start: n/a
• Page End: n/a
• Publication Date: 2020-04-01
• Subjects: adhesion of two materials -- flexible array sensors -- high‐density pressure -- vision‐based method; Materials science -- Periodicals; 620.11
• DOI: 10.1002/admi.201902205
• Languages: English
• ISSNs: 2196-7350

Abstract

Abstract: A stable flexible pressure array sensor is a key point for the development of smart robotics and prosthetic solutions. Traditional flexible pressure sensors are mainly based on piezoresistive, capacitive, and piezoelectric effect. However, pressure array sensors based on these principles need complicated wire links and complex fabrication processes. In addition, sensors based on capacitors are susceptible to interference, while piezoresistive sensors have drift problems. In this paper, a vision‐based flexible device integrating a transparent substrate with a black micropillar array is proposed. An image sensor is introduced to measure pillar sectional‐area variation caused by external pressure. Low‐cost precision machining is used to make the mold which avoids complex fabrication process in terms of lithography process. Fabricating micropillars and substrate respectively with Ecoflex gel and polydimethylsiloxane (PDMS) implies adhesion of two polymer materials. The sensor demonstrates a considerable pressure sensitivity of 0.133 kPa −1 in the pressure range 0–3 kPa owing to the softness of Ecoflex gel. Application in high‐density pressure distribution measurement such as braille reading and shape recognition is presented. The device is also believed to have promising potential applications in wearable devices, for example, arterial pulse signal measurements. Abstract : A vision‐based flexible pressure array sensor that is composed of black micropillar array and an image sensor is proposed. By calculating the variation of sectional area of micropillar, the pressure can be measured. The sensor is free from complex wire links and has excellent temperature stability. It can be used in arterial pulse measurement, braille reading, and shape recognition.