A general anomaly detection framework for fleet-based condition monitoring of machines. (May 2020)

• Record Type: Journal Article
• Authors: Hendrickx, Kilian; Meert, Wannes; Mollet, Yves; Gyselinck, Johan; Cornelis, Bram; Gryllias, Konstantinos; Davis, Jesse
• Is Part Of: Mechanical systems and signal processing. Volume 139(2020)
• Publication Date: 2020-05
• Subjects: Anomaly detection -- Clustering -- Fleet monitoring -- Condition monitoring -- Electrical motors; Structural dynamics -- Periodicals; Vibration -- Periodicals; Constructions -- Dynamique -- Périodiques; Vibration -- Périodiques; Structural dynamics; Vibration; Periodicals; 621
• DOI: 10.1016/j.ymssp.2019.106585
• Languages: English
• ISSNs: 0888-3270

Abstract

Highlights: A framework is proposed for fleet-based condition monitoring. Online fleet-based comparisons avoid the need for a historical data set. It is easy for a domain expert to interact with this framework. A fleet of electrical drivetrains is used to experimentally validate the framework. The framework is benchmarked against a classic signal processing approach. Abstract: Machine failures decrease up-time and can lead to extra repair costs or even to human casualties and environmental pollution. Recent condition monitoring techniques use artificial intelligence in an effort to avoid time-consuming manual analysis and handcrafted feature extraction. Many of these only analyze a single machine and require a large historical data set. In practice, this can be difficult and expensive to collect. However, some industrial condition monitoring applications involve a fleet of similar operating machines. In most of these applications, it is safe to assume healthy conditions for the majority of machines. Deviating machine behavior is then an indicator for a machine fault. This work proposes an unsupervised, generic, anomaly detection framework for fleet-based condition monitoring. It uses generic building blocks and offers three key advantages. First, a historical data set is not required due to online fleet-based comparisons. Second, it allows incorporating domain expertise by user-defined comparison measures. Finally, contrary to most black-box artificial intelligence techniques, easy interpretability allows a domain expert to validate the predictions made by the framework. Two use-cases on an electrical machine fleet demonstrate the applicability of the framework to detect a voltage unbalance by means of electrical and vibration signatures.