An interval probability‐based FMEA model for risk assessment: A real‐world case. (4th September 2019)

• Record Type: Journal Article
• Authors: Ouyang, Linhan; Zheng, Wei; Zhu, Yige; Zhou, Xiaojian
• Is Part Of: Quality and reliability engineering international. Volume 36:Number 1(2020)
• Page Start: 125
• Page End: 143
• Publication Date: 2019-09-04
• Subjects: failure mode and effect analysis (FMEA) -- interval probability -- risk assessment -- rough set; Reliability (Engineering) -- Periodicals; Quality control -- Periodicals; High technology -- Periodicals; 620.00452
• DOI: 10.1002/qre.2563
• Languages: English
• ISSNs: 0748-8017

Abstract

Abstract: Failure mode and effect analysis (FMEA) is an effective quality tool to eliminate the risks and enhance the stability and safety in the fields of manufacturing and service industry. Nevertheless, the conventional FMEA has been criticized for its drawbacks in the evaluation process of risk factors or the determination of risk priority number (RPN), which may lead to inaccurate evaluation results. Therefore, in this paper, we develop a novel FMEA method based on rough set and interval probability theories. The rough set theory is adopted to manipulate the subjectivity and uncertainty of experts' assessment and convert the evaluation values of risk factors into interval numbers. Meanwhile, the interval exponential RPN (ERPN) is used to replace the traditional RPN due to its superior properties, eg, solving the problems of duplicate numbers and discontinuity of RPN values. Furthermore, an interval probability comparison method is proposed to rank the risk priority of each failure mode for avoiding the information loss in the calculation process of RPN. Finally, a real case study is presented, and the comparison analysis among different FMEA methods is conducted to demonstrate the reliability and effectiveness of the proposed FMEA method.