SLM lattice structures: Properties, performance, applications and challenges. (5th December 2019)

• Record Type: Journal Article
• Authors: Maconachie, Tobias; Leary, Martin; Lozanovski, Bill; Zhang, Xuezhe; Qian, Ma; Faruque, Omar; Brandt, Milan
• Is Part Of: Materials & design. Volume 183(2019)
• Publication Date: 2019-12-05
• Subjects: Additive manufacturing -- SLM -- Selective laser melting -- Lattice structures -- DFAM -- Mechanical properties; Materials -- Periodicals; Engineering design -- Periodicals; Matériaux -- Périodiques; Conception technique -- Périodiques; Electronic journals; 620.11
• DOI: 10.1016/j.matdes.2019.108137
• Languages: English
• ISSNs: 0264-1275

Abstract

Abstract: Additive manufacturing (AM), particularly Selective Laser Melting (SLM) has enabled development of lattice structures with unique properties. Through control of various parameters lattice structures can produce unique mechanical, electrical, thermal and acoustic properties, and have received much research attention. Despite the increasing volume of published data on the mechanical response of specific SLM lattice structures, there exists no overarching analysis. This work addresses this identified deficiency by providing a comprehensive summary of the experimental data reported on the mechanical response of SLM lattice structures. The design, fabrication and performance of SLM lattice structures are reviewed and the quality of data reported is analysed to inform best-practice for future studies. This comprehensive data summary enables meta-analysis of the reported mechanical performance of SLM lattice structures, providing insight into the bounds of their technical capabilities. Correlations were identified between the relative density and mechanical properties of many unit cell topologies consistent with the predictions of the Gibson-Ashby model, indicating its usefulness in describing and predicting the behaviour of SLM lattice structures. This review provides designers with a compiled resource of experimental data and design for AM tools to inform future design applications of SLM lattice structures and facilitates their further commercial adoption. Graphical abstract: Unlabelled Image Highlights: A review of the design, fabrication and mechanical performance of Selective Laser Melting (SLM) lattice structures. Reported data on the mechanical performance and properties of a broad range of SLM lattice structures is compiled. Meta-analysis of reported data allows insights into the applicability of the Gibson-Ashby model to SLM lattice structures.