Hybrid inversion method and sensitivity analysis of inherent deformations of welded joints. (May 2019) - Bai, Ruixiang
Highlights: A novel method was proposed to inverse inherent deformations by combining inherent deformation method and complex method. A program was developed to inverse inherent deformation by calling the ANSYS based on Matlab. The proposed method was validated by the comparison of elastic and TEP results. The sensitivity analysis shows that longitudinal curvature has a minor impact on calculation accuracy. Abstract: In order to efficiently predict the welding deformation of large and complex welded structures based on the inherent deformation method, it is necessary to obtain the inherent deformations of each weld seam beforehand. In this paper, a new method was proposed to inverse inherent deformations by combining inherent deformation method and complex method. The validity of the proposed hybrid inversion method was proved by the comparison with the results of thermal-elastic-plastic (TEP) model the effectiveness of which had been demonstrated by the welding deformation and residual stress obtained from the butt-welded experiment. And the independence of the method on initial value is verified by inversion results using different initial complex shapes. Finally, the sensitivity analysis of inherent deformations was also carried out, and the analysis result shows that longitudinal shrinkage, transverse shrinkage and transverse curvature have a more significant effect on calculation accuracy than longitudinal curvature for the present welded plates.