330 W Cryocooler Developments and Testing. Issue 1 (November 2015) - Emery, N
Abstract: Fabrum Solutions in association with Callaghan Innovation and Absolut System has developed a 330 W pulse tube cryocooler based on Callaghan Innovation's novel diaphragm pressure wave generators (DPWG). A cost-effective, long life and robust cryocooler has been achieved due to the pulse tube's lack of moving parts and the DPWG's metal diaphragms separating the working gas from the oil lubricated drive mechanism. A 330 cc DPWG was designed and manufactured to run with an inline pulse tube. Absolut System carried out the pulse tube design; manufacture was by Fabrum Solutions, with integration and testing by Callaghan Innovation. The 330 W pulse tubes were run as cryocoolers mounted to 330 cc DPWG's. 480 W of cooling power at 77 K was achieved (target was 330 W at 77 K) from 7kW PV power and 12 kW of electrical input power. An endurance cryocooler was assembled with the left over parts from the optimization exercise. The endurance cryocooler was assembled to run as a liquefier. Calculation showed that 1 litre per hour of liquid nitrogen production was possible from 91 W of cooling power at 83 K. 1 litre per hour of liquid nitrogen was successfully produced for every 100 W of cooling power at 83 K, in a commercial application. Three more 330 W pulse tubes have been mounted to a single 1000 cc DPWG to produce > 1 kW of cooling power at 77 K. The commercialisation of the 1000 W cryocooler is the topic of another paper presented at this conference. Details of the design, development, testing and integration of the 330 W cryocooler are presented in this paper.