A double-max MEWMA scheme for simultaneous monitoring and fault isolation of multivariate multistage auto-correlated processes based on novel reduced-dimension statistics. (May 2015)

• Record Type: Journal Article
• Authors: Pirhooshyaran, Mohammad; Niaki, Seyed Taghi Akhavan
• Is Part Of: Journal of process control. Volume 29(2015:May)
• Page Start: 11
• Page End: 22
• Publication Date: 2015-05
• Subjects: Multivariate multistage auto-correlated processes -- Exponentially weighted moving average -- Individual observation -- Root cause identification -- Dimension reduction; Process control -- Periodicals; Fabrication -- Contrôle -- Périodiques; Process control; Periodicals; Electronic journals; 660.281
• DOI: 10.1016/j.jprocont.2015.03.008
• Languages: English
• ISSNs: 0959-1524

Abstract

Highlights: Prior knowledge is used to drive multivariate multistage process variation pattern. Two statistics is proposed to monitor mean and covariance parameters jointly. Multistage process monitoring under individual observation is discussed. Proposed control chart is robust with a joint-fault diagnostic power. Proposed scheme is more sensitive to the first and middle-stage shifts. Abstract: In this article, a double-max multivariate exponentially weighted moving average (DM-MEWMA) chart is proposed to jointly monitor the parameters of a multivariate multistage auto-correlated (MMAP) process. While the process is assumed to work in a linear state-space form, two modified statistics are combined into a novel statistic to monitor the mean vector and the covariance matrix of the MMAP simultaneously. Besides, prior knowledge of variation propagation is used so that the chart has both a fault identification power and capability of working with the sample size of one. A statistical test shows that the two proposed statistics are independent of the process dimension. Monte Carlo simulation indicates that the DM-MEWMA chart has quite robust performance in detecting changes. Moreover, when the number of stages increases, it outperforms some existing alternative methods. In addition, fault identification comparison demonstrates that most of the moderate mean and variability shifts can be isolated by the DM-MEWMA chart.