Recycling of spent Cu-based oxygen carriers into high-strength ceramic proppants. Issue 18 (15th December 2017)

• Record Type: Journal Article
• Authors: Kukurugya, Frantisek; Bergmans, Jef; Snellings, Ruben; Spooren, Jeroen
• Is Part Of: Ceramics international. Volume 43:Issue 18(2017)
• Page Start: 16895
• Page End: 16902
• Publication Date: 2017-12-15
• Subjects: Al2O3 (D) -- Milling (A) -- Sintering (A) -- Strength (C) -- Ceramic proppants; Ceramics -- Periodicals; Céramique industrielle -- Périodiques; Ceramics; Periodicals; Electronic journals; 666
• DOI: 10.1016/j.ceramint.2017.09.090
• Languages: English
• ISSNs: 0272-8842

Abstract

Abstract: Chemical-looping combustion (CLC) technology can play a significant role in decreasing costs for CO2 capturing in the future. The technology relies on the use of an oxygen carrier (OC) material, which becomes a solid waste material after it is deactivated. The aim of this study was to verify the possibility to produce high-strength ceramic proppants from a spent Cu-based OC, consisting mainly of α-Al2 O3 and a minor content of CuAl2 O4 . Experiments were carried out with both pure α-Al2 O3 and a spent Cu-based OC delivered from a pilot CLC plant. Milling, granulation and sintering were the main process steps developed in the study. The results clearly demonstrated the technical feasibility to use a Cu-based spent OC as a raw material for producing high-strength ceramic proppants. After milling for 1 min, granulation and sintering at 1400 °C, ceramic particles with a compressive strength > 100 MPa and a sphericity of 0.9 were obtained. Further increasing the sintering temperature to 1600 °C enabled to reach compressive strengths > 150 MPa. At this sintering temperature the CuAl2 O4 melted and separated from the solid ceramic spheres.