Automatic vision-based grain optimization and analysis of multi-crystalline solar wafers using hierarchical region growing. Issue 4 (3rd April 2017)

• Record Type: Journal Article
• Authors: Fan, Shu-Kai S.; Tsai, Du-Ming; Chuang, Wei-Che
• Is Part Of: Engineering optimization. Volume 49:Issue 4(2017)
• Page Start: 617
• Page End: 632
• Publication Date: 2017-04-03
• Subjects: multi-crystalline solar wafer -- grain size optimization -- image segmentation -- region growing; Engineering design -- Periodicals; Mathematical optimization -- Periodicals; 620.0042
• DOI: 10.1080/0305215X.2016.1206536
• Languages: English
• ISSNs: 0305-215X

Abstract

ABSTRACT: Solar power has become an attractive alternative source of energy. The multi-crystalline solar cell has been widely accepted in the market because it has a relatively low manufacturing cost. Multi-crystalline solar wafers with larger grain sizes and fewer grain boundaries are higher quality and convert energy more efficiently than mono-crystalline solar cells. In this article, a new image processing method is proposed for assessing the wafer quality. An adaptive segmentation algorithm based on region growing is developed to separate the closed regions of individual grains. Using the proposed method, the shape and size of each grain in the wafer image can be precisely evaluated. Two measures of average grain size are taken from the literature and modified to estimate the average grain size. The resulting average grain size estimate dictates the quality of the crystalline solar wafers and can be considered a viable quantitative indicator of conversion efficiency.