Finite Element Analysis of a Pipe Elbow Weldment Creep-Fracture Problem Using an Extremely Accurate 27-Node Tri-Quadratic Shell and Solid Element Formulation. (2015)

• Record Type: Journal Article
• Authors: Marcal, P.V.; Fong, J.T.; Rainsberger, R.; Ma, L.
• Is Part Of: Procedia engineering. Volume 130(2015)
• Page Start: 1110
• Page End: 1120
• Publication Date: 2015
• Subjects: finite element method -- creep fracture -- fatigue -- pipe elbow -- leak-before-break -- pressure vessel and piping -- hot steam main piping -- numerical methods; Engineering -- Congresses; Engineering -- Periodicals; Engineering; Conference proceedings; Periodicals; 620.005
• DOI: 10.1016/j.proeng.2015.12.275
• Languages: English
• ISSNs: 1877-7058

Abstract

Abstract: In most finite-element-analysis codes, accuracy is achieved through the use of the hexahedron hexa-20 elements (a node at each of the 8 corners and 12 edges of a brick element). Unfortunately, without an additional node in the center of each of the element's 6 faces, nor in the center of the hexa, the hexa-20 elements are not fully quadratic such that its truncation error remains at h(0)^2, the same as the error of a hexa-8 element formulation. The symbol (^) denotes raising the preceding quantity to a power of the subsequent quantity. To achieve an accuracy with a truncation error of h(0)^3, we need the fully-quadratic hexa-27 formulation. A competitor of the hexa-27 element in the early days was the so-called serendipity cubic hexa-32 solid elements (see Ahmad, Irons, and Zienkiewicz, Int. J. Numer. Methods in Eng., 2:419-451 (1970)). The hexa-32 elements, unfortunately, also suffer from the same lack of accuracy syndrome as the hexa20's. In this paper, we investigate the applicability of the fully quadratic hexa-27 elements to three problems of interest to the pressure vessels and piping community: (1) The shell-element-based analysis of a barrel vault. (2) The solid-element-based analysis of a welded pipe elbow with a longitudinal surface crack in one of its weldments. (3) The solid-element-based analysis of the elastic bending of a simple cantilever beam. Significance of the highly accurate hexa-27 formulation and a comparison of its results with similar solutions using ABAQUS hexa-8, and hexa-20 elements, are presented and discussed.