Fundamentals of daily shop floor management : a guide for manufacturing optimization and excellence /: a guide for manufacturing optimization and excellence. (2023)

• Record Type: Book
• Further Information: Note: Philip J. Gisi.
• Authors: Gisi, Philip
• Contents: Fundamentals of Daily Shop Floor Management: A Guide for Manufacturing Optimization and Excellence Table of Contents: Preface Figure P.1: Steps to Operational Excellence Figure P.2: Daily Shop Floor Management Roadmap Reference Acknowledgment About the Author Introduction Overview Book Contents Part 1 - Shop Floor Foundation Part 2 - Shop Floor Fundamentals Part 3 - Shop Floor Management Part 4 - Shop Floor Improvement Part 5 - Shop Floor - Next Generation The Journey to Manufacturing Excellence Daily Shop Floor Management Essential Practices of Shop Floor Management Figure I.1: Principles and Practices of Daily Shop Floor Management Summary Side Bar: 8 Steps for Improving Shop Floor Performance Key Points A Note about Supply Chain Management (SCM) Manufacturing Supply Chain Management Administration Production Distribution Figure I.2: Key Supply Chain Functions Figure I.3: Supply Chain Management (SCM) Activities Figure I.4: Production Activities Sources Part 1 - Shop Floor Foundation Overview Figure 1.0.1: The Fundamental Elements of DSFM 1.1 Organizational Culture) Introduction Lean Mindset and Culture Key Points – Culture Organizational Commitment Key Points - Commitment Organizational Alignment Key Points Side Bar: A Multicultural World Side Bar: Influencing Commitment Source 1.2 Organizational Structure Overview Figure 1.0.1A: Fundamental Elements of Daily Shop Floor Management Figure 1.2.1: Elements of Organizational Structure Organizational Framework Business Strategy Guiding Principles Routine Practices Shop Floor Management Planning Manufacturing Operations Manual (MOM) Side Bar: A Manufacturing Management System Guidelines, Procedures & Standards Shop Floor System Execution Standard Work Routines Figure 1.2.2 Operating Instructions Shop Floor System Monitoring Figure 1.2.3: System Monitoring Practices Key Process Indicators (KPI) Visual Controls Gemba Walks Performance Reviews Layered Process Audits Process Control Deviation Management Action Item List Structured Problem Solving Total Productive Maintenance Productivity Improvement Key Points Side Bar: Shop Floor Expectations 1.3 Operational Discipline Overview Figure 1.0.1B: Fundamental Elements of Daily Shop Floor Management Sustainable Discipline Improving Operational Discipline How to Maintain Operational Discipline Side Bar: Discipline Matters Key Points Sources 1.4 Employee Accountability Overview Figure 1.0.1C: Fundamental Elements of Daily Shop Floor Management Corporate Accountability Employee Accountability Side Bar: Ways to Enhance Employee Accountability Peer Accountability Shop Floor Accountability Setting Employee Expectations Employee Feedback Employee Empowerment Rewards and Consequences Treat People with Respect Communication Strategy Alignment Case Study: Are you a Management Tool or Empowered? Accountability vs. Micro-management Attitude, Behavior and Accountability Commitment and Accountability Key Points: Side Bar: Personal Accountability Part 2 - Shop Floor Fundamentals Overview Figure 2.0.1 Fundamentals of Shop Floor Management 2.1 Standardization Introduction Figure 2.1.1: Shop Floor Control and Improvement Workplace Cleanliness and Organization (5S) Procedures and Standard Work Instructions (SWI) Figure 2.1.2: Standard Work Instruction (SWI) Standard Operation Sheet (SOS) Figure 2.1.3: Standard Operation Sheet (SOS) Work Place Design Key Points 2.2 Shop Floor Data and Information Measurement Data Figure 2.2.1 Typical Manufacturing Metrics Key Process Indicators Figure 2.2.2: Input, Process, and Output indicators Figure 2.2.3: Types of Metrics Sidebar: Setting Performance Expectations Data Gathering Figure 2.2.4: Data Collection Plan Data Analysis Data Reporting Key Points 2.3 Data Visualization Overview Visual Controls for Process Management Figure 2.3.1: Visual Communication Elements Common Visual Control Displays Information or Communication Boards Figure 2.3.2: Information or Communication Board Example Figure 2.3.3: A Production Line Board Hourly Output Template Manpower Planning Boards Employee Cross-Training / Qualification Matrix Figure 2.3.4: Employee Qualification Matrix Andon Boards & Lights Tip: Chart Preparation Key Points 2.4 Shop Floor Communication Overview Figure 2.4.1: Five Shop Floor Communication Methods Machine to Machine (M2M) Communication Machine to Business (M2B) or Machine to Enterprise (M2E) Communication Shop Floor Communication Daily Meetings Figure 2.4.2: Daily Meeting Hierarchy Weekly Meetings Monthly Meetings Project Performance Reviews Gemba Walks Case Study: Gemba Walks in Action Mobile Devices Key Points 2.5 Shop Floor People People Overview Employee Empowerment Respect, Honesty, Trust Training & Development Side Bar: Developing People through Workshops Mentoring & Coaching Recognition & Reward Stakeholder Management Side Bar: Employee Satisfaction Key Points 2.6 Facilities Management Shop Floor Environment Technical Cleanliness Ergonomics ESD Utilities Key Points Part 3 - Shop Floor Management Overview Figure 3.0A: Fundamental Elements of Daily Shop Floor Management 3.1 Manufacturing System Execution Overview Figure 3.0B: Fundamental Elements of Daily Shop Floor Management Standard Work Routines Figure 3.1.1: Roles, Responsibilities, and Standard Work Routines Hierarchy Figure 3.1.2: Snapshot of Standard Work Routines. Preparing Standard Work Routines Key Points 3.2 Manufacturing System Monitoring Overview Figure 3.0C: Fundamental Elements of Daily Shop Floor Management Process Monitoring / Verification Figure 3.2.1: Shop Floor Monitoring Practices Go, See, Observe Gemba Walks Side Bar: The 10 Minute Gemba Walk Scrap Walks / Reviews Layered Process Audits Side Bar: Standard Process Audit Questions Performance Reviews Key Points 3.3 Manufacturing System Control Ov
• Edition: 1st
• Publisher Details: New York : Productivity Press
• Publication Date: 2023
• Extent: 1 online resource (328 pages), illustrations (black and white)
• Subjects: 658.5; Factory management
• Languages: English
• ISBNs: 9781000836455; 9781000836448
• Related ISBNs: 9781032370552; 9781032370545
• Notes: Note: Description based on CIP data; resource not viewed.
• Access Rights: Legal Deposit; Only available on premises controlled by the deposit library and to one user at any one time; The Legal Deposit Libraries (Non-Print Works) Regulations (UK).
• Access Usage: Restricted: Printing from this resource is governed by The Legal Deposit Libraries (Non-Print Works) Regulations (UK) and UK copyright law currently in force.