Joining of polymer-metal hybrid structures : principles and applications /: principles and applications. (2018)

• Record Type: Book
• Further Information: Note: Sergio T. Amancio Filho, Lucian-Attila Blaga.
• Authors: Amancio Filho, Sergio T; Blaga, Lucian-Attila
• Contents: List of Contributors xiii Preface xvii Part I Joining Processes Based on Adhesion Forces 1 1 Principles of Adhesive Bonding 3; Mariana D. Banea, Lucas F. M. da Silva, and Raul D. S. G. Campilho 1.1 Introduction 3 1.2 General Basics 4 1.3 Advantages and Disadvantages of Adhesive Bonding 5 1.4 Effect of Surface Preparation and the Environmental Factors 7 1.5 Adhesive Properties 10 1.6 Joint Manufacture 12 1.6.1 Preparation of the Adherends 13 1.6.2 Adhesive Application 14 1.6.3 Joint Assembly 14 1.6.4 Curing 16 1.7 Joint Design 16 1.7.1 Failure Mode 17 1.7.2 Analysis of Adhesively Bonded Joints 18 1.7.2.1 AnalyticalMethods 18 1.7.2.2 Finite Element Method 19 1.8 Recent Developments 22 1.9 Conclusions 23 References 24 2 Adhesive Bonding of Polymer Composites to Lightweight Metals 29; Raul D. S. G. Campilho, Lucas F.M. da Silva, and Mariana D. Banea 2.1 Introduction 29 2.2 Characteristics and Applications of Hybrid Bonding 31 2.3 Experimental Evaluation of Hybrid Structures 35 2.3.1 Preparation of the Adherends 35 2.3.2 Application of the Adhesive 36 2.3.3 Testing of the Specimens 37 2.3.4 ExperimentalWorks 38 2.4 Predictive Techniques for Hybrid Structures 41 2.4.1 Analytical 43 2.4.2 Numerical 45 2.4.2.1 Continuum Modeling 45 2.4.2.2 Damage Mechanics 46 2.5 Conclusions 54 List of Abbreviations 55 References 56 3 Friction Spot Joining (FSpJ) 61; SeyedM. Goushegir and Sergio T. Amancio-Filho 3.1 Introduction 61 3.2 Principles of the FSpJ 63 3.2.1 FSpJ Tool 63 3.2.2 FSpJ Equipment 63 3.2.3 FSpJ Process 64 3.2.4 Bonding Mechanisms 69 3.2.5 Process Parameters 71 3.3 Heat Generation During FSpJ Process 74 3.4 Microstructural Zones in FSpJ 75 3.5 Mechanical Properties of FSp Joints 77 3.5.1 Local Mechanical Properties 77 3.5.1.1 Metal (AA2024) 77 3.5.1.2 Composite (Short Glass-Fiber-Reinforced PPS) 79 3.5.2 Quasistatic Global Mechanical Properties 80 3.5.2.1 Influence of Surface Pretreatment 80 3.5.2.2 Influence of Joint Geometry 81 3.5.3 Cyclic Global Mechanical Properties 86 3.6 Comparison Between the Quasistatic Mechanical Performance of FSp and State-of-the-Art Adhesively Bonded Joints 87 3.7 Defects in FSpJ 88 3.8 Advantages, Limitations, and Potential Applications 91 3.9 Final Remarks 94 References 94 4 Induction Welding of Metal/Composite Hybrid Structures 101; Mirja Didi and PeterMitschang 4.1 Introduction 101 4.2 Description of the Principles of the Joining Technique 102 4.2.1 Process Overview 102 4.2.2 Heating Process 103 4.2.2.1 Geometry of the Inductor and the Magnetic Field 105 4.2.2.2 Skin Effect 106 4.2.3 Theory of Adhesion and Influence of the Surface 109 4.2.4 Thermal Degradation 113 4.2.5 Deconsolidation and Consolidation 115 4.2.5.1 Deconsolidation 115 4.2.5.2 Consolidation 116 4.2.6 Cooling 116 4.2.7 Internal Stresses in the Weld Zone 116 4.2.8 Process Variants 117 4.2.8.1 Three-Phase Discontinuous Welding Process 117 4.2.8.2 Spot Welding 119 4.3 Mechanical Performance of Induction Welds in Comparison to Adhesive Bonding 121 4.4 Advantages and Limitations 123 4.5 Applications 123 4.6 Available Equipment and Tools 124 4.7 Further Reading and Additional Literature 124 References 124 5 Direct Joining of Metal and Plastic with Laser 127; Seiji Katayama and Yousuke Kawahito 5.1 Introduction 127 5.2 Direct Joining Procedures of Metal and Plastic with Laser (LAMP Joining Procedure) 128 5.3 Features and Mechanical Properties of Metal–Plastic Laser Joints (LAMP Joints) 131 5.4 Mechanisms of LAMP (Laser-Assisted Metal and Plastic) Direct Joining 135 5.5 Reliability Evaluation Tests 140 5.6 Evolution of LAMP Joining 141 5.7 Conclusions 143 References 143 Part II Joining Processes Based on Mechanical Interlocking 145 6 Principles of Mechanical Fastening in Structural Applications 147; Carlos E. Chaves, Diego J. Inforzato, and Fernando F. Fernandez 6.1 Introduction 147 6.2 General Joint Structural Design 148 6.3 Shear Joints 149 6.3.1 Failure Modes 149 6.3.2 Models for Joint Analysis and Dimensioning 154 6.3.3 Secondary Bending 156 6.3.4 Multiple-Site Damage in Riveted Joints 157 6.3.5 Influence of the Squeezing Force in Riveted Joints 158 6.3.6 Welded and Bonded Shear Joints 159 6.4 Tension Joints 160 6.4.1 Prying Effect 163 6.4.2 Fatigue Behavior of Tension Joints 163 6.4.3 Methods for Estimation of Contact Area and Member’s Stiffness in Tension Joints 164 6.5 Tolerances in Joint Design 165 6.6 Materials 166 6.6.1 Material Properties 167 6.6.2 Corrosion and Protection 171 6.6.3 Material Selection 174 6.7 Fasteners 177 6.7.1 Design Criteria 182 6.8 Summary and Final Remarks 183 References 183 7 Mechanical Fastening of Composite and Composite–Metal Structures 187; Pedro P. Camanho and Giuseppe Catalanotti 7.1 Introduction 187 7.2 SemianalyticalMethod for the Design of Composite Joints 189 7.2.1 Prediction of Net-Tension Failure 189 7.3 Numerical Method for the Design of Composite Joints 193 7.4 Conclusions 199 Acknowledgments 200 References 200 8 Friction Riveting of Polymer–Metal Multimaterial Structures 203; Sergio T. Amancio-Filho and Lucian-Attila Blaga 8.1 Introduction 203 8.2 FricRiveting: Principles of the Technique 205 8.2.1 Joining Equipment and Procedure 206 8.3 FricRiveting: Process Parameters and Variables 206 8.3.1 Process Parameters 207 8.3.2 Process Variables 208 8.4 FricRiveting: Process Phases and Heat Generation 209 8.5 Thermal History 211 8.6 Microstructure 214 8.6.1 MTMAZ 1 220 8.6.2 MTMAZ 2 222 8.7 Physical–Chemical Changes in the Polymeric Material 225 8.8 Mechanical Performance 228 8.8.1 Joint Local Mechanical Properties 228 8.8.2 Joint Global Mechanical Performance 231 8.8.2.1 Tensile Strength 231 8.8.2.2 Lap Shear Strength 235 8.9 Envisaged Applications 241 8.10 Conclusions 241 Acknowledgments 242 References 243 List of Awards and Prizes Received by Works on Fric Riveting 247 9 Staking of Polymer–Metal Hybrid Structures 249; André B. Abibe and Sergio T. Amancio-Filho 9.1 Introduction 249 9.2 Types of Staking Processes 251 9.2.1 Cold Staking 251 9.2.2 Hot Staking 252 9.2.2.1 Thermal Staking 253 9.2.2.2 Hot Air Cold Staking (HACS) 253 9.2.2.3 Infrared and Laser Staking 253 9.2.2.4 Ultrasonic Staking 254 9.2.3 Advanced Staking Processes 254 9.2.3.1 Injection Clinching Joining (ICJ) 255 9.2.3.2 Friction Staking (FricStaking) 256 9.2.3.3 Ultrasonic Upsetting 256 9.2.3.4 Thermoclinching 257 9.3 Characteristics of Staked Joints 257 9.3.1 Joint Formation 257 9.3.2 Microstruct
• Edition: 1st
• Publisher Details: Hoboken, New Jersey : John Wiley & Sons, Inc
• Publication Date: 2018
• Extent: 1 online resource
• Subjects: 620.16; Metallic composites -- Structure; Polymeric composites -- Structure; Metallic composites -- Mechanical properties; Polymeric composites -- Mechanical properties; Manufacturing processes
• Languages: English
• ISBNs: 9781119466772; 9781119429562
• Related ISBNs: 9781118177631
• Notes: Note: Description based on CIP data; resource not viewed.
• Access Rights: Legal Deposit; Only available on premises controlled by the deposit library and to one user at any one time; The Legal Deposit Libraries (Non-Print Works) Regulations (UK).
• Access Usage: Restricted: Printing from this resource is governed by The Legal Deposit Libraries (Non-Print Works) Regulations (UK) and UK copyright law currently in force.